Ultrasonic Tube Cleaner
$25,200.00
Machine Description:
SharperTek® Dual Tank Industrial Strength Heated Ultrasonic Tube Cleaning Machine
TANK |
Description |
Ultrasonic Tanks Specifications (Inches and Gal) |
Power (W) |
||||
|
|
Length |
Width |
Depth |
Capacity |
Ultrasonic Watts |
Heating Watts |
1 |
Ultrasonic Cleaning Tank |
76 |
10 |
10 |
33 G |
1500 |
2300 |
2 |
Ultrasonic Rinse Tank |
76 |
10 |
10 |
33G |
1500 |
2300 |
Ultrasonic Cleaning Tank:
- Tank Size: 76”x10”x10” (L x W x H)
- Tank Material: 12 GG SSTL 304.
- Tank Welds: Welded on outside
Ultrasonic Cleaning Tank:
- Tank Size: 76”x10”x10” (L x W x H)
- Tank Material: 12 GG SSTL 304.
- Tank Welds: Welded on outside of tank.
- Weld Type: Mig and Tig welded and dye penetrant checked to insure water tightness. Water tightness then verified over a period of 2 weeks.
- Internal welds are pacified per ASTM 967.
- Outside of tank insulated with ceramic insulation.
- Ultrasonic Power: 1500 watts average power using best in class SharperTekÒ Ultrasonics with auto-track and auto-tune and include digital power intensity controls on each generator
- Generator is individually fused and fan-cooled for a long, safe service life, and includes digital power intensity controls.
- All inlets and outlet fittings are Tig welded on inside and outside of tank.
- Tank fitted with manual fill valve connected to main water inlet.
- Temperature sensing is done with internally welded tubing with thermocouples wired to PLC and HMI controls. Thermocouple has dielectric grease for better temperature readings.
- 1” drain with ball valve and plugged fill ports included.
- Heater System: Designed to maintain cleaning fluid temperature. Includes a 3200 Watt immersion heater with digital temperature controller
- Optional Weir with Belt Oil Skimmer. Will be integrated in tank to insure maximum oil removal and cleanliness.
o Optional > Spray bar and Weir for oil collection. See Below for Optional Item.
o Optional > Filtration System
Ultrasonic Rinse Tank:
- Tank Size: 76”x10”x10” (LxWxH)
- Tank Material: 12 GG SSTL 304.
- Tank Welds: Welded on outside of tank.
- Weld Type: Mig and Tig welded and dye penetrant checked to insure water tightness. Water tightness then verified over a period of 2 weeks.
- Internal welds are pacified per ASTM 967.
- Outside of tank insulated with ceramic insulation.
- Ultrasonic Power: 1500 watts average power using best in class SharperTekÒ Ultrasonics with auto-track and auto-tune and include digital power intensity controls on generator
- Generator is individually fused and fan-cooled for a long, safe service life, and includes digital power intensity controls.
- All inlets and outlet fittings are Tig welded on inside and outside of tank.
- Tank fitted with manual fill valve connected to main water inlet.
- Temperature sensing is done with internally welded tubing with thermocouples wired to PLC and HMI controls. Thermocouple has dielectric grease for better temperature readings.
- 1” drain with ball valve and plugged fill ports included.
- Heater System: Designed to maintain cleaning fluid temperature. Includes a 3200 Watt immersion heater with digital temperature controller.
Optional > PLC/HMI Controls
- Controls Weir & Spray Jet.
- Filtration System: Stainless Pump & Stainless Filter Housing.
- Auto Fill System with stainless steel inlet solenoid valve.
- 7 Day Programmable Cleaning Cycles!
- HMI controls would control cleaning parameters.
- Machine power would be 480 Volts 3P with 150KVA Disconnect
- Belt Oil Skimmer.
- Filtration System: Stainless Pump & Stainless Filter Housing.
- Daily Warm Up & Degas Programmable Cycles.
- Overflow Discharge Outlet.
- NEMA4X control enclosure includes Master Power Button with indicator light, E-stop, Manual Ultrasonic and dryer tank controls with digital temperature controller, ultrasonic generator indicator lights, control box safety access switch, and options controls.
- Turnkey Auto-fill system; PLC controlled with overfill protection and HMI interface with programmable cleaning cycles.
- Color HMI interface screen 6” controls all functions of machine; temperature, ultrasonics, filtration, auto-cycle cleaning, auto-fill, and liquid level protection
- Controls heat in each tank
- Controls filtration cycles.
- Ultrasonic power cycle with an adjustable range from 10 minutes to 120 minutes.
- Auto-fills the tank with water when liquid level drops.
- Shuts down heat and ultrasonic when liquid level is low.
- Shuts down ultrasonics if temperature of tank exceeds 70 degrees C to protect transducers.
o The screen shall include, as a minimum the following:
- A general overview screen showing status of the whole system.
- A set-point screen where the operator is able to reset the set-points such as temperature for the different zones of the equipment, processing time, weight limits, frequency of chemical add, etc.
- Alarm screens for maintenance to evaluate the faults of the system. The alarm screens shall provide a history of all the alarms as well as provide the current alarm status.
- A timer screen where idle/wake/run schedule can be entered or updated.
- An input and output status screen.
- Start-up screen
- In case of failure, a UPS unit shall assume an orderly shutdown of the PLC. Memory back-up shall assure proper cycle resumption when the power is restored. The system shall be capable of being operated in the automatic and the manual mode. The manual mode shall by-pass the PLC and shall allow maintenance to operate each unit of the system independently. A warning light shall indicate that the system is in the manual mode.
Other Specifications:
- Heavy duty Forklift base.
- Each tank has hinged air spring aided covers with EPDM vapor seal.
- Insulated housing used to lower sound transmission.
- Each tank has front discharge fittings. Discharge fittings are for emptying tanks and also for overfill protection.
- Power Supply 220V, 60Hz
- Weight: Approx. 1200 lbs.
- Warranty: 1 Year
- Lifetime Technical Support