(844) 404-4588
24/7 Customer Support
Umang Strip Packing Station
Umang Pharmatech Pvt Ltd’ s USTP-10K is a Single Track Strip Packing, designed to pack Pharmaceutical grade ‘Mouth Dissolving film’ in Pilot scale.
* NOT A COMPLETE SYSTEM
It consists of:
- A set of rolls arrangements for holding and smooth movement of product film with substrate, bottom packing foil and top packing foil.
- A set of rolls arrangements for separating of product film from substrate. Striping system to set the length of product strip.
- Pick and place system to place strip on bottom packing foil at pre-determined position
- Indexing system to pull the packing foil to sealing station and then to blanking station
- Set of heaters are mounted inside the Sealing die to heat, melt and seal the strip.
- The speed of the rollers is controlled by linear motion encoder, PLC & VFD. The Human Interface is a touch screen.
The main parts of this machine are:
- Fabrication body SS 304.
- Product unwinding station with pneumatic brake control
- Substrate separating and it’s winding station with VFD controlled branded geared AC motor drive
- Striping station with Servo controlled branded servo motor drive
- Pick and place assembly
- Bottom packing foil laying system with pneumatic brake control
- Top packing foil laying system with pneumatic brake control
- Indexing system with servo controlled ball screw linear motion
- Sealing station and blanking station with VFD controlled branded geared AC motor drive
- Trim winding station branded geared AC motor drive
- Built in electrical / HMI panel.
The Design considerations:
Modular, Compact, Cost efficient & GMP design.
Continuous operation.
Automatic.
Cantilever type design.
High efficient sealing system with cartridge heaters
PLC based Control System.
VFD Driven motor for infinite variable speed.
Fully qualified and documented.
Operation of Machine:
The product film with substrate film roll to mount on the unwinding roll, empty roll reel is assembled on substrate winding roll and to lay & connect to winding roll. The bottom packing foil roll to mount on the unwinding roll and to lay & connect to trim winding roll. The top packing foil roll to mount on the unwinding roll and to lay & connect to trim winding roll. Activate the machine. The substrate film with product will be released from the unwinding roll by pulling action of winding roll. The substrate film will be separated from product film at substrate separating station and get wound on it’s winding roll. The product film moves through striping station by the pulling action of Servo controlled motor drive. Here the film will be cut in to pre-determined length by stripping blade. These strips will be picked and placed on the bottom packing foil. Top packing foil come and lay on top of the strip by indexing pulling. Together it moves in to sealing station and get sealed. Then get blanked at blanking station. Blanked packs
fall on the conveyer and then to collecting tray. Trim will get wound on trim winding roll.
fall on the conveyer and then to collecting tray. Trim will get wound on trim winding roll.
Screenshot 2022 06 16 172632
