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Prescott P 1000 Pro

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SHORT-PATH EVAPORATOR

  • Single Stage
  • Stainless Steel and Glass Hybrid design
  • Type: Continuous operation (24/7)
  • Throughput: Gear pumps Max out at 7.2L/hour (material-dependent)
  • Added Highlights: GMP-package available, Upgrade to a Dual

$228,140.00

Seamlessly integrated design, constructed of both stainless steel and borosilicate glass to provide a semi-automated wiped film distillation solution for continuous material separation. Wiped film distillation is utilized to separate thermally sensitive products under vacuum and offers higher throughputs than traditional bench top short path systems.

The evaporation surface combines the benefits of 316 Ti AISI stainless steel with vertical concentric glass cylinders. These materials form the double mantled molecular still and are heated with circulating thermal fluid. The incoming crude product is spread to a thin film on the inner surface of the evaporator by means of rotating PTFE roller elements. The condenser is vertically arranged in the center of the glass evaporator, also tempered by liquid flow, to reduce the distance vapors must travel and prevent any pressure losses from a large transfer space.

The system includes a dry scroll vacuum pump with additional high-capacity diffusion, vacuum control and 2 vacuum sensors, 3 high capacity thermostats to temper feed vessel, inlet line, evaporator and the condenser, as well as outlet lines. A deep immersion cooler and enlarged cold trap provide enhanced vacuum performance throughout operation. The units are constructed with only the highest quality components available, and fully integrated electrical control cabinets.

Maintenance time on the system is minimized from a virtually tool-less construction and quick release fasteners. Moreover, transfer loss is virtually eliminated with our vertical platform and proprietary hybrid evaporator design. Prescott is focused on the ease of operation and minimizing of material losses while simultaneously attaining the highest available throughputs and potencies.

The Prescott 1000 is offered as complete turnkey distillation solution specifically designed for cannabis and hemp extracts. We combine years of operational expertise with decades of German manufacturing precision to deliver the highest quality systems with the shortest lead times in the industry.

BASE SYSTEM COMPONENTS

Mobile Mounting Frame

Includes necessary holders and fastenings to accommodate all components, mounted on 4 wheels

Graduated Feed Vessel

Glass & AISI 316L, 5000 ml; Heated by circulation thermostat liquid flow, with complete heated inlet line, refillable during vacuum operation for continuous working

mode

Thin Film Short-Path Evaporator

Glass & AISI 316L, 1000 cm2; double mantle for thermal oil; heated with fully tempered inlet and outlet lines

Protective Shield

Polycarbonate barrier to protect vital glass components

Wiper Driver Motor

Adjustable speed up to 2000 rpm; includes driving shaft with flexible coupling and vacuum-tight lead through

Wiper Basket

Stainless steel AISI 316 Ti with PTFE rollers

Sensor for High Vacuum Application

Includes integrated LCD-display; allows for application down to 10-5 torr (operating vacuum highly variable)

Sensor for Precise Vacuum Control

Allows for tight control of vacuum levels to provide consistency between batches

Feed Dosing Pump

Complete tempered high vacuum tight pump; Allows for transfer of sample from atmospheric conditions into vacuum pressure

Distillate Discharge Pump

Complete tempered, high vacuum tight pump; Allows for continuous removal without limitation of receiver size

Residue Discharge Pump

Complete tempered, high vacuum tight pump; Allows for continuous removal without limitation of receiver size

Set of Sealings

/Gaskets/Lines

Viton components

Optimized Vacuum System

Includes diffusion pump and 15m3/h scroll pump, as well as big vacuum cold trap with 2 additional condensate receivers

Thermostat for Circulation Cooling/Heating

Allows for tempering of condenser cooling finger inside the

evaporator with 600W cooling capacity, 2kW heating power, and temperature range of -20 to 100°C.

Thermostat for Short-Path Evaporator Operation

Includes high performance circulation pump, isolated tubes, PID control, and color display; Allows for use with 2kW

heating capacity and max operating temperature of 200°C

Thermostat for Heating of Feed Vessel and Inlet Lines

Allows for circulating heating, 2kW heating capacity, and operating range of 20 to 150°C

Electrical Control Cabinet

Includes full integration operating elements, vacuum

controller, variable frequency drives for dosing pumps and power distribution on all connected equipment

ADDITIONAL COMPONENTS

Conversion Kit

Converts power supplies between 190V – 600V at sites other than 230V (3 phase)

Full Protective Sheathing

Side panels made of transparent polycarbonate material

Immersion Cooler

Automatic cooling of the vacuum cold trap, closed process system, temperature range down to -90°C

Additional Options:

GMP Compliance Package

$ 29,500

**Additional support available for $ 5,000 / day

SYSTEM HIGHLIGHTS

PATENT PENDING HYBRID EVAPORATOR

  • Combines stability of steel and full visibility of process with borosilicate glass

  • Low maintenance & repair costs

  • Lowest tolerances in the market (no welding, forming)

  • Minimized clean-up & hold up from extreme compact design

HIGH CAPACITY GLASS CONDENSER

  • Maximized surface & minimized evaporator distance

  • Complete tempered & easily removed for cleaning

PRECISE VACUUM CONTROLS

  • High reproducibility in first pass

  • Prevent incondensable vapors with high capacity, oil free scroll vacuum pump

  • Double sensor system

  • Automatic safety circuit for diffusion pump control

  • Double condensate receiver system to separate light ends

  • High capacity diffusion pump (65L/s) with oil level indicator

  • Supersized vacuum cold-trap for outstanding vacuum performance

  • Cold-Trap with drain nozzle for easy maintenance

  • Optional electrical immersion cooler down to -90°C eliminating the need for dry ice

VERTICAL DESIGN

  • Optimized product flow without hold-up in idle pumping lines

FULLY CONTINUOUS OPERATION

  • High vacuum tight and tempered gear pumps

COMPLETE TEMPERED DISCHARGE SYSTEM

  • No solidification of resultant materials

STREAMLINED CONTROL CABINET

  • Simple unit handling with universally certified cabinet and power transformer

OPTIMIZED HEAT TRANSFER

  • Maximized diameter and minimized length of heating/cooling circuit

SUPPORT

We offer support and training that is unparalleled and strive for long-term relationships

LEAD TIMES

We offer much shorter lead times than the competition (delivery typically within 4 weeks of full payment)

CONDITIONS

Packing:

Wooden crate, suitable for airfreight

Delivery Time:

Approx. 2-4 weeks after full payment

Country of Origin:

Federal Republic of Germany

Customs Tariff No.:

841940 000

Warranty:

Warranty provided for complete system for up to 12 months from installation– restricted to those defects which do not result from natural wear and tear or inappropriate treatment

Documentation:

CE and UL/C-UL and operating instructions

Spare Parts:

Available within shortest time from our stock

 

Specification: Prescott P 1000 Pro

Model

P1000

Final Pressure

vacuum sensor to 10-5 torr (theoretical 10-8torr)

Evaporator Surface

approximately 1000 cm2, short path

Evaporator

borosilicate glass and AISI 316 Ti stainless steel

Feed Vessel

5000 ml, graduated, refillable during operation

Product Receivers

5000 ml vessels provided, interchangeable during operation

Mains Supply

3 phase x 230V +/-5V; 32A 60Hz

Feed Range

up to 7L/hr*

Dimensions
Weight 1100 lbs
Dimensions 69 × 90 × 33 in

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