Umang Oral Film Casting Lab

• Umang Pharmatech Pvt Ltd’ s UCFC- 300-S is a continuous film Making machine designed to produce Pharmaceutical grade ‘Mouth Dissolving film’ in the Pilot scale.
• A Fully integrated Oral Film Casting machine for, making edible/oral strips, etc. suitable for pre-formulation development, formulation assurance, process consistency applications, and academic laboratory use.
• Oral Film Casting machine can be used to deliver vaccines by quickly dissolving in mouth and in saliva, this delivery system exhibits many advantages not available in current products which include improved patent compliance, improved bioavailability, reduction in the costs associated with storage, distribution, handling, and administration.
• Oral edible strip disintegration property is based on the polymers used. The film disintegrates rapidly within seconds in contact with water or saliva, releases the drug in the mouth and promotes gastrointestinal absorption.
• It consists of a set of roller arrangements for holding and smooth movement of the base film and cast film.
• The speed of the rollers is controlled by linear motion encoder, PLC & VFD. The Human Interface is a touch screen.
• The temperatures of each zones are controlled by PID & PLC. The Human Interface is a touch screen.
• The drying zone & casting zone is visible from outside. It ensures that, there is no place for hidden debris and product contamination.

This Machine is being used for making a homogenous Solution by mixing, stirring and heating.

• Modular, Compact, Cost efficient & GMP design.
• Continuous operation.
• Automatic.
• Cantilever type design.
• Precise closed coating system. Coating thickness can be varied by simple adjustment.
• High efficient 4 drying zones with cartridge heaters (0.9 Kw x 8 Nos).
• Casting width up to 220 mm on Base film width of 305 mm.
• The output speed will be 50 -200 mm per min depending on thickness and formulation. (Speed can be set from 50 mm to 300 mm/min.)
• Caste film separation. (optional)
• PLC based Control System.
• VFD Driven motor for infinite variable speed.
• Fully Qualified and documented.

Input material to be loaded. Connect the drum with lid. Activate the machine. A.C driven agitator blade will shear & mix the ingredients at required  temperature which can be set-ted by PID Control on cartridge heater witch heats the Thermic fluid inside the jacket. Charging Port provided on the lid can be used for addition of any small ingredient. Ball valve provided at bottom can be opened for discharge after predetermined time required.

Capacity: 50 Liters

Temperature: 50 to 100 ° C

Heating: Cartridge Heating

Machine overall Dimension: Length: 500mm, Width: 980mm, Height: 2000mm

Electrical Specification: 415V, 3 Phase, 50 Hz, 8 Amps

• Liquid dosing system.
• Product temperatures & film temperature measurement.
• Closed coating system
• Any Aqua based solution suitable for film preparation
• Individual temperature adjustment zones.
• Left machinery compartment containing coating system.
• Uniform air flow throughout the machine.
• Stainless steel 304 rest contact parts.