Ultrasonic Tube Cleaner

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$25,200.00

Machine Description:

SharperTek® Dual Tank Industrial Strength Heated Ultrasonic Tube Cleaning Machine

TANK

Description

Ultrasonic Tanks  Specifications (Inches and Gal)

Power (W)

 

 

Length

Width

Depth

Capacity

Ultrasonic Watts

Heating Watts

1

Ultrasonic Cleaning Tank

76

10

10

33 G

1500

2300

2

Ultrasonic Rinse Tank

76

10

10

33G

1500

2300

 

Ultrasonic Cleaning Tank:

    • Tank Size:  76”x10”x10” (L x W x H)
    • Tank Material: 12 GG SSTL 304.
    • Tank Welds:  Welded on outside

Ultrasonic Cleaning Tank:

  • Tank Size:  76”x10”x10” (L x W x H)
  • Tank Material: 12 GG SSTL 304.
  • Tank Welds:  Welded on outside of tank. 
  • Weld Type: Mig and Tig welded and dye penetrant checked to insure water tightness.  Water tightness then verified over a period of 2 weeks.
  • Internal welds are pacified per ASTM 967.
  • Outside of tank insulated with ceramic insulation.
  • Ultrasonic Power: 1500 watts average power using best in class SharperTekÒ Ultrasonics with auto-track and auto-tune and include digital power intensity controls on each generator
  • Generator is individually fused and fan-cooled for a long, safe service life, and includes digital power intensity controls.
  • All inlets and outlet fittings are Tig welded on inside and outside of tank.
  • Tank fitted with manual fill valve connected to main water inlet.
  • Temperature sensing is done with internally welded tubing with thermocouples wired to PLC and HMI controls.  Thermocouple has dielectric grease for better temperature readings.
  • 1” drain with ball valve and plugged fill ports included.
  • Heater System:  Designed to maintain cleaning fluid temperature.  Includes a 3200 Watt immersion heater with digital temperature controller
  • Optional Weir with Belt Oil Skimmer. Will be integrated in tank to insure maximum oil removal and cleanliness.

o    Optional > Spray bar and Weir for oil collection. See Below for Optional Item.

o    Optional > Filtration System

Ultrasonic Rinse Tank:

  • Tank Size:  76”x10”x10” (LxWxH)
  • Tank Material: 12 GG SSTL 304.
  • Tank Welds:  Welded on outside of tank.
  • Weld Type: Mig and Tig welded and dye penetrant checked to insure water tightness.  Water tightness then verified over a period of 2 weeks.
  • Internal welds are pacified per ASTM 967.
  • Outside of tank insulated with ceramic insulation.
  • Ultrasonic Power: 1500 watts average power using best in class SharperTekÒ Ultrasonics with auto-track and auto-tune and include digital power intensity controls on generator
  • Generator is individually fused and fan-cooled for a long, safe service life, and includes digital power intensity controls.
  • All inlets and outlet fittings are Tig welded on inside and outside of tank.
  • Tank fitted with manual fill valve connected to main water inlet.
  • Temperature sensing is done with internally welded tubing with thermocouples wired to PLC and HMI controls.  Thermocouple has dielectric grease for better temperature readings.
  • 1” drain with ball valve and plugged fill ports included.
  • Heater System:  Designed to maintain cleaning fluid temperature.  Includes a 3200 Watt immersion heater with digital temperature controller.

 

Optional > PLC/HMI Controls

  • Controls Weir & Spray Jet.
  • Filtration System: Stainless Pump & Stainless Filter Housing.
  • Auto Fill System with stainless steel inlet solenoid valve.
  • 7 Day Programmable Cleaning Cycles!
  • HMI controls would control cleaning parameters.
  • Machine power would be 480 Volts 3P with 150KVA Disconnect
  • Belt Oil Skimmer.
  • Filtration System: Stainless Pump & Stainless Filter Housing.
  • Daily Warm Up & Degas Programmable Cycles.
  • Overflow Discharge Outlet.
  • NEMA4X control enclosure includes Master Power Button with indicator light, E-stop, Manual Ultrasonic and dryer tank controls with digital temperature controller, ultrasonic generator indicator lights, control box safety access switch, and options controls.
  • Turnkey Auto-fill system; PLC controlled with overfill protection and HMI interface with programmable cleaning cycles.
  • Color HMI interface screen 6” controls all functions of machine; temperature, ultrasonics, filtration, auto-cycle cleaning, auto-fill, and liquid level protection
  • Controls heat in each tank
  • Controls filtration cycles.
  • Ultrasonic power cycle with an adjustable range from 10 minutes to 120 minutes.
  • Auto-fills the tank with water when liquid level drops.
  • Shuts down heat and ultrasonic when liquid level is low.
  • Shuts down ultrasonics if temperature of tank exceeds 70 degrees C to protect transducers.

 

o   The screen shall include, as a minimum the following:

 

  • A general overview screen showing status of the whole system.
  • A set-point screen where the operator is able to reset the set-points such as temperature for the different zones of the equipment, processing time, weight limits, frequency of chemical add, etc.
  • Alarm screens for maintenance to evaluate the faults of the system. The alarm screens shall provide a history of all the alarms as well as provide the current alarm status.
  • A timer screen where idle/wake/run schedule can be entered or updated.
  • An input and output status screen.
  • Start-up screen
  • In case of failure, a UPS unit shall assume an orderly shutdown of the PLC. Memory back-up shall assure proper cycle resumption when the power is restored.  The system shall be capable of being operated in the automatic and the manual mode. The manual mode shall by-pass the PLC and shall allow maintenance to operate each unit of the system independently.  A warning light shall indicate that the system is in the manual mode.

 

Other Specifications:

  • Heavy duty Forklift base.
  • Each tank has hinged air spring aided covers with EPDM vapor seal.
  • Insulated housing used to lower sound transmission.
  • Each tank has front discharge fittings.  Discharge fittings are for emptying tanks and also for overfill protection. 
  • Power Supply 220V, 60Hz
  • Weight: Approx. 1200 lbs.
  • Warranty: 1 Year
  • Lifetime Technical Support

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